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多槽手動超聲波清洗機:五金行業高效清洗利器,通用性拉滿
來源:http://m.best80.cn/ 時間: 2025-12-16 瀏覽次數: 0
多槽手動超聲波清洗機:五金行業高效清洗利器,通用性拉滿
Multi slot manual ultrasonic cleaning machine: an efficient cleaning tool for the hardware industry, with versatility and versatility
在五金制造、汽車配件加工等行業中,工件表面的油污、鐵屑、粉塵等污漬直接影響產品精度與后續裝配質量。傳統人工清洗不僅效率低下、清潔不均,還難以處理復雜結構工件的死角污漬。多槽手動超聲波清洗機憑借“分槽分工+精準清潔+強通用性”的核心優勢,成為五金行業高效清洗的優選設備,既能滿足多元清洗需求,又能大幅提升清潔效率與質量。
In industries such as hardware manufacturing and automotive parts processing, oil stains, iron filings, dust, and other stains on the surface of workpieces directly affect product accuracy and subsequent assembly quality. Traditional manual cleaning is not only inefficient and uneven, but also difficult to handle blind spots and stains on complex structural workpieces. The multi slot manual ultrasonic cleaning machine has become the preferred equipment for efficient cleaning in the hardware industry due to its core advantages of "slot division of labor+precise cleaning+strong universality". It can meet diverse cleaning needs while significantly improving cleaning efficiency and quality.
多槽手動超聲波清洗機的核心競爭力在于科學的分槽設計與清晰的清洗流程,以三槽式機型為例,三道工序環環相扣,實現“重污剝離-殘留清除-精準精洗”的完整清潔閉環。第一道超聲波清洗槽是核心除污環節,針對五金工件表面的重油污、頑固鐵屑等,通過高頻振動產生的“空化效應”,將污漬從工件縫隙、盲孔中徹底剝離,無需人工擦拭即可實現深度清潔。清洗過程中,設備配備的循環過濾系統持續工作,通過進水口吸附表面浮油、浮塵,再從溢流口排出,始終保持清洗液潔凈,避免污漬二次附著,確保每一批工件清洗效果一致。
The core competitiveness of the multi slot manual ultrasonic cleaning machine lies in its scientific slot design and clear cleaning process. Taking the three slot model as an example, the three processes are interlocked to achieve a complete cleaning loop of "heavy dirt peeling residual removal precise cleaning". The first ultrasonic cleaning tank is the core decontamination process, targeting heavy oil stains and stubborn iron filings on the surface of hardware workpieces. Through the "cavitation effect" generated by high-frequency vibration, the stains are completely peeled off from the gaps and blind holes of the workpiece, and deep cleaning can be achieved without manual wiping. During the cleaning process, the circulating filtration system equipped with the equipment continues to work, adsorbing surface floating oil and dust through the water inlet, and then discharging from the overflow outlet, always keeping the cleaning solution clean, avoiding secondary adhesion of stains, and ensuring consistent cleaning effect for each batch of workpieces.
第二道超聲波漂洗槽承接前序清洗,通過高頻振動配合清水沖洗,將工件表面殘留的清洗液與細小污漬徹底清除,解決傳統清洗“表面干凈、縫隙留痕”的痛點,為后續精洗打下基礎。第三道鼓泡漂洗槽則實現精準精洗,可根據工件清潔需求調整鼓泡力度,氣泡翻滾過程中進一步剝離微量殘留,同時起到瀝干水分的作用,讓工件出料時更潔凈干爽,無需額外二次處理。
The second ultrasonic rinsing tank takes over the previous cleaning process, using high-frequency vibration combined with clean water rinsing to thoroughly remove residual cleaning solution and small stains on the surface of the workpiece, solving the pain point of traditional cleaning of "clean surface and visible gaps" and laying the foundation for subsequent fine cleaning. The third bubble rinsing tank achieves precise and precise cleaning, and the bubble strength can be adjusted according to the cleaning needs of the workpiece. During the bubble rolling process, trace residues are further peeled off, while also draining water, making the workpiece cleaner and drier when discharged, without the need for additional secondary treatment.
設備的材質與結構設計充分適配工業場景需求,耐用性與實用性拉滿。整機采用韓國浦項2.5厚不銹鋼板材制作,耐腐蝕、抗磨損,能長期承受清洗液侵蝕與工業環境損耗,使用壽命遠超普通材質設備。臺面板采用上翻設計,有效防止清洗過程中水分溢出,保持車間環境整潔;中控門板集成了各槽加熱、超聲波啟動、循環泵控制等功能開關,所有電器元件集中部署在電箱內,操作便捷且維護安全,即便手動操作也能快速上手,降低人工培訓成本。
The material and structural design of the equipment are fully adapted to the needs of industrial scenarios, ensuring durability and practicality. The whole machine is made of 2.5-thick stainless steel plate from Pohang, South Korea, which is corrosion-resistant and wear-resistant. It can withstand long-term erosion from cleaning solutions and industrial environmental losses, and its service life far exceeds that of ordinary material equipment. The countertop adopts a flip up design, effectively preventing moisture from overflowing during the cleaning process and keeping the workshop environment clean; The central control door panel integrates various slot heating, ultrasonic start, circulation pump control and other functional switches. All electrical components are centrally deployed in the electrical box, making operation convenient and maintenance safe. Even manual operation can be quickly mastered, reducing manual training costs.
通用性強是這款設備的另一大核心亮點,完美適配五金行業多元清洗需求。無論是汽車配件中的齒輪、螺栓,還是各類五金沖壓件、機械零部件,無需更換設備或調整核心結構,僅需根據工件材質與污漬類型微調清洗參數(如加熱溫度、超聲波功率、鼓泡力度),即可實現精準清潔。針對客戶個性化需求,設備還支持定制化設計,進一步拓展適配范圍,讓企業無需為不同工件單獨配置清洗設備,大幅降低投入成本。
The strong universality is another core highlight of this device, perfectly adapting to the diverse cleaning needs of the hardware industry. Whether it is gears, bolts, various metal stamping parts, or mechanical components in automotive parts, there is no need to replace equipment or adjust the core structure. Simply adjust the cleaning parameters (such as heating temperature, ultrasonic power, and foaming force) according to the workpiece material and stain type to achieve precise cleaning. In response to personalized customer needs, the equipment also supports customized design, further expanding the scope of adaptation, so that enterprises do not need to separately configure cleaning equipment for different workpieces, significantly reducing investment costs.
實用選型與使用建議
Practical selection and usage suggestions
選型時需根據生產規模與工件類型匹配槽體數量(常見三槽、四槽機型),五金行業批量生產場景優先選擇三槽及以上機型,確保清潔流程完整;針對精密五金件,可選擇高頻超聲波模塊,避免損傷工件表面。使用過程中,建議將第一道清洗槽加熱溫度設定在50℃左右,提升油污溶解效率;定期清理循環過濾系統的雜質,更換老化清洗液,確保清潔效果穩定;調整鼓泡力度時,需結合工件潔凈度要求,避免力度過大導致工件碰撞損傷。
When selecting, the number of slots should be matched according to the production scale and workpiece type (common three slot and four slot models). For batch production scenarios in the hardware industry, priority should be given to three slot and above models to ensure a complete cleaning process; For precision hardware components, high-frequency ultrasonic modules can be selected to avoid damaging the surface of the workpiece. During use, it is recommended to set the heating temperature of the first cleaning tank at around 50 ℃ to improve the efficiency of oil dissolution; Regularly clean the impurities in the circulating filtration system, replace aging cleaning solution, and ensure stable cleaning effect; When adjusting the bubbling force, it is necessary to consider the cleanliness requirements of the workpiece to avoid excessive force causing collision damage to the workpiece.
多槽手動超聲波清洗機以“分槽精準清潔+強通用性+耐用易操作”為核心,精準破解了五金行業清洗效率低、清潔不均、適配性差的痛點。它無需復雜自動化改造,卻能通過科學設計實現高效清潔,適配從簡單五金件到復雜汽車配件的多元需求,成為五金企業提質增效、降本減耗的重要裝備。若需了解具體工件的清洗方案或設備定制細節,可咨詢專業廠家獲取個性化建議。
The multi slot manual ultrasonic cleaning machine focuses on "precise cleaning of each slot+strong universality+durability and easy operation", accurately solving the pain points of low cleaning efficiency, uneven cleaning, and poor adaptability in the hardware industry. It does not require complex automation transformation, but can achieve efficient cleaning through scientific design, adapt to diverse needs from simple hardware to complex automotive parts, and become an important equipment for hardware enterprises to improve quality and efficiency, reduce costs and consumption. If you need to know the specific cleaning plan for workpieces or the details of equipment customization, you can consult professional manufacturers for personalized advice.
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